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High-Power Device Assembly

Thick copper/metal substrate power module assembly

High-Power Device Assembly

Power module assembly for thick copper and metal substrate boards, featuring aluminum wire bonding, thick copper wire soldering, heatsink assembly, and comprehensive insulation testing.

Technical Specifications

Substrate TypeThick copper board (up to 15oz) / Metal substrate
Bonding ProcessAluminum wire bonding / Thick copper wire soldering
Heat Sink AssemblyHeatsink mounting + Thermal interface material
Insulation Testing100% insulation withstand voltage test
Aging TestHigh-temperature aging screening
Inspection MethodsAOI + X-ray + Functional testing
Special ProcessesHigh-current trace reinforcement, Heatsink mounting torque control, Insulation testing

Application Fields

✓New Energy Vehicle Motor Controllers
✓Industrial Variable Frequency Drive Power Modules
✓Photovoltaic Inverter Power Modules
✓High-Power Industrial Power Supplies

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