Success Cases
Real-world projects showcasing our expertise across industries
ADAS Control Unit PCB
Challenge:
High reliability requirements for automotive safety systems with extreme temperature operation (-40°C to +125°C) and vibration resistance.
Solution:
Implemented 8-layer HDI design with impedance control, using automotive-grade materials and enhanced thermal management.
Results:
- ✓IATF16949 certified
- ✓AEC-Q100 compliant
- ✓Zero defects in 100K+ units
Portable Patient Monitor
Challenge:
Miniaturization requirements for wearable health monitoring device with biocompatibility and long battery life.
Solution:
Designed 6-layer rigid-flex PCB with ultra-low power components and medical-grade surface finish.
Results:
- ✓ISO13485 certified
- ✓50% size reduction
- ✓7-day battery life
5G Base Station RF Board
Challenge:
High-frequency signal integrity requirements for 5G mmWave applications with precise impedance control.
Solution:
Used specialized high-frequency materials with Dk/Df control and laser drilling for microvias.
Results:
- ✓Up to 40GHz operation
- ✓±5% impedance tolerance
- ✓Excellent signal integrity
PLC Controller Board
Challenge:
Long-term availability and harsh environment operation for industrial automation equipment.
Solution:
Implemented conformal coating and selected long-lifecycle components with 10+ year availability guarantee.
Results:
- ✓15-year lifecycle
- ✓-40°C to +85°C operation
- ✓IP65 protection
Smart Home Hub
Challenge:
High-volume production with cost optimization while maintaining quality for consumer market.
Solution:
Optimized panel utilization and implemented automated assembly with AOI inspection.
Results:
- ✓1M+ units shipped
- ✓99.5% first-pass yield
- ✓30% cost reduction
High-Performance Server Motherboard
Challenge:
High-speed signal integrity for DDR4/DDR5 memory and PCIe 4.0/5.0 interfaces with complex power delivery.
Solution:
Designed 20-layer server board with controlled impedance, back-drilling, and enhanced thermal vias.
Results:
- ✓32Gbps data rate
- ✓16-layer HDI
- ✓Excellent signal integrity
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